Hyderabad, July 1
An explosion in a spray dryer machine is suspected to have caused Telangana’s worst industrial disaster at the pharmaceutical unit of Sigachi Industries at Pashamylaram near Hyderabad, claiming more than 30 lives.
While authorities have launched an investigation to ascertain the exact cause of the blast, officials in the industries department believe that a massive temperature buildup in the spray dryer may have caused the explosion in the Microcrystalline Cellulose (MCC) drying unit.
A spray dryer turns a liquid or slurry into a dried powder by atomising it into a hot gas stream. As a chemical process in a spray dryer leads to a sharp rise in temperature, a bow air handler is used to regulate airflow and temperature.
Experts say the blow air handler has to be cleaned at regular intervals for the system to work effectively. They suspect that a lack of proper cleaning may have resulted in the temperature rising to the highest level in the spray dryer, and this could have triggered the explosion.
The officials believe that the temperature at the time of the explosion had reached 700-800 degrees Celsius.
Such was the impact of the explosion that the three-storey structure was razed to the ground, and some of the workers were thrown away to a distance of up to 50 feet.
Sigachi Industries Ltd (SIL) is one of the largest manufacturers of Microcrystalline Cellulose (MCC) worldwide and has three multi-locational facilities in Telangana and Gujarat.
MCC is a commonly used excipient in the pharmaceutical industry.
Incorporated in 1989, Sigachi has a diversified presence in pharmaceuticals, food, nutraceuticals, and cosmetics.
Sigachi’s factory at Pashamylaram has been in operation for the last four decades. Spread over about four acres in the industrial cluster, it had four blocks.
The factory had 189 employees, with the majority hailing from northern Indian states. About 145 workers were reportedly present in the premises on Monday morning when the blast snuffed out more than 30 lives and left 35 others injured.
Sigachi announced on Monday that following the fire accident, the operations at its Hyderabad plant are being paused for an estimated 90 days to facilitate the replacement and restoration of affected equipment and structures.
In a filing to the stock exchange, it said that the incident also caused damage to certain ancillary equipment and civil structures within the facility located in IDA Pashamylaram, Phase -1.
The company said it is coordinating with relevant authorities to ensure all safety and support protocols are followed.
— IANS
Reader Comments
As someone from Hyderabad, this incident has shaken our entire industrial belt. Many workers come from poor backgrounds in UP/Bihar for these jobs. Companies must invest more in safety training and equipment maintenance rather than just profits.
The fact that the factory was operating for 40 years makes this even more tragic. Were they following outdated safety protocols? Temperature reaching 800°C is unimaginable - clearly multiple safety systems failed. Need thorough investigation and accountability.
While the company says they're pausing operations for 90 days, what about the workers' families? Many were sole breadwinners. Hope the compensation is substantial and reaches them quickly without bureaucratic delays ðŸ™
As an engineer working in pharma sector, this is shocking. Spray dryers have multiple failsafes - temperature sensors, pressure relief valves, emergency shutdowns. Either all failed simultaneously or were bypassed. This wasn't just an "accident" but systemic failure.
The government must conduct surprise inspections across all pharma units immediately. We can't wait for more tragedies to happen. Also, why is there no information about the injured workers' condition? Media should follow up on that too.
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